EW-9860 Ferrule Strip & Crimp Machine 0.3-6mm2

The EW-9860 is a fully automatic, servo-driven strip-and-crimp machine for ferrules and bare ring terminals. It turns the wire-to-terminal process into one cycle — strip, twist, feed and four-point crimp — so control panel and wire harness manufacturers get consistent, gas-tight terminations on 0.3–6.0 mm² (AWG 22–10) BVR/RV stranded wires without manual handling.

Key capabilities at a glance

  • One-Cycle Automation — Strip, Twist, Feed & Crimp

Complete wire processing in a single cycle: stripping → conductor twisting → vibratory bowl terminal positioning → four-point crimping, automatically triggered by the wire insertion sensor (foot pedal optional). One operator can supervise multiple machines.
  • Broad Terminal Compatibility (0.3–6.0 mm² / AWG 22–10)
Processes ring (O-type) bare terminals and ferrules from 0.3 to 6.0 mm² (AWG 22–10), with quick-change tooling that swaps between terminal profiles in minutes.
  • 1.5-Ton Servo Crimp Quality
A 1.5-ton servo drive delivers four-point crimps with fine crimp-height micro-adjustment for gas-tight, repeatable terminations — consistent quality across thousands of cycles.
  • Integrated Safety with Contactless Light Curtain
A contactless light curtain stops machine motion instantly when the operator reaches into the work area; the 7-inch HMI shows real-time diagnostics from multi-point sensors for fast troubleshooting.




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